Mesin Penyambung Geomembrane HDPE

Diposting oleh rudy permadi on Jumat, 30 November 2012


Prinsip penyambungan polymer / plastik HDPE adalah PANAS, TEKANAN, WAKTU dan PENDINGINAN. Ketiga faktor tersebut harus dimiliki pada saat kita melakukan penyambungan. Hal tersebut berlaku pada seluruh material yang terbuat dari HDPE, baik itu pipa HDPE, Fitting HDPE maupun geomembrane HDPE. Prinsip ini sering disebut sebagai METODA BUTT FUSION HDPE. Prinsip yang mendasarinya adalah DVS 2225/4 Guidelines.

Pada penyambungan geomembrane HDPE terdapat 2 cara pemanasan, yaitu dengan menyemburkan udara panas secara terus menerus atau dengan menempelkan geomembrane pada lempengan logam yang panas. Untuk yang menggunakan udara disebut sebagai HOT AIR WELDER, sedangkan yang menggunakan lempengan panas disebut HOT METAL WELDER.

Sedangkan jika dilihat dari bentuknya, penyambung geomembrane bisa dibagi menjadi EXTRUSION WELDER MACHINE (mesin senapan) dan WEDGE WELDER MACHINE (mesin kodok). Extrusion biasa dipakai untuk bagian pojok-pojok saja sedangkan mesin kodok dipakai untuk menjahit/menyambung lembaran yang memanjang.

Akan kita bahas disini beberapa mesin penyambung geomembrane HDPE yang sudah sangat terkenal handal dan tahan lama.

The Pro-X4 Model 600-0104

High output extrusion gun for production welding of geomembranes and rigid thermoplastics.

The PRO-X4 Model 600-0104/X4/A High Output Extrusion Welder, manufactured by DEMTECH Services, Inc.,
is poised to become the standard of the industry for production welding of thermoplastic liners, pipe, rigid sheet
stock, as well as many other plastic welding applications. Drawing from many years of experience in the plastic
welding industry, we’ve designed features and functions into its design to satisfy the needs of the most demanding welding technicians.
 

Pro-X4 Model 600-0104 Features

Demtech’s proprietary temperature control and user interface software.
• Large, easy to read LCD display and control panel.
• Bright LED “headlights” light-up work area in front of teflon welding shoe.
• Electronic “cold start” protection prevents starting of motor before minimum operating temperature is reached.
• Separate measurement and control of pre-heat and plastic temperatures.
• Demtech’s exclusive integral pre-heat air blower heating system. Not just a hot air welder mounted on top.
• Small diameter but long barrel/pre-heat design for easy welding access to tight spaces.
• Ergonomic mid handle adjusts easily to different positions for right handed or left handed operation.
• Handle doubles as a stand, making it nearly impossible to tip welder over, preventing pre-heat air from burning a hole
in the liner material.
• Hardened screw and barrel promotes high flow rates with minimal load on the drive motor.
• Non-twisting rod feed design makes it easier to manage welding rod. Works with 4 or 5 mm rod.
• Custom 1450W barrel heater maintains tight temperature control.
• Teflon welding shoes are available in Demtech’s pre-machined design or “blanks.”
• Lightweight…….. High Output…….. Reliable…….. Affordable

Technical Specifications
Model Number : 600-0104/X4/A
Weight (welder only) : 21 lbs. (9.5 kilos)
Shipping Weight : 57 lbs. (25.8 kilos)
Dimensions (welder only) : 30” X 9” X 11” (75 X 22.5 X 27.5 cm)
Welding Rod Size : 4 or 5 mm Round
Output w/4mm Rod : 10 lbs. (4.5 kilos) per hour
Output w/5mm Rod : 13.6 lbs. (6.2kilos) per hour
Material Range : PE, PP, PVC
Welding Range : 12 mil to 2″ wall thickness
Operating Voltage : 230VAC, single phase
Power Consumption : 4430W, 19.2 Amps @ 230VAC
Packaging : Molded case w/foam insert

The Pro-XM Model 605-0100/A

Medium Output Extrusion Welder

The PRO-XM Model 605-0100/A Extrusion Welder, manufactured by DEMTECH Services, Inc., is the standard of the industry extrusion welder for detail and medium production welding of thermoplastic liners, pipe, rigid sheet stock, as well as many other plastic welding applications. Drawing from many years of experience in the plastic welding industry, we’ve designed features and functions into its design to satisfy the needs of the most demanding welding technicians.

Pro-XM Model 605-0100/A Features

  • Powerful Milwaukee brand drive motor well known for reliability.
  • Simple heating system design. No electronic controls
  • Custom roll guard hoods controls and switches protecting them from direct sunlight and accidental contact.
  • Electronic “cold start” protection prevents starting of motor before minimum operating temperature is reached.
  • Reliable Eron pre-heat air unit maintains accurate temperature and high air flow.
  • Ergonomic handle adjusts easily to different positions for right handed or left handed operation.
  • Handle doubles as a ”kick stand”, making it nearly impossible to tip welder over, preventing pre-heat air from burning a hole in the liner material.
  • Hardened screw and barrel promotes smooth flow rates with minimal load on the drive motor.
  • Non-Twisting rod feed design makes it easier to manage welding rod. Works with 4 or 5mm rod.
  • Teflon welding shoes are available in Demtech’s pre-machined design or “blanks”.
  • Lightweight… High output… Reliable… Affordable
Pro-XM Model 605-0100/A product image, full view.
Technical Specifications
Model Number : 605-0100/A
Weight (welder only) : 14.9 lbs. (6.7 kilos)
Shipping Weight : 35 lbs. (15.9 kilos)
Welding Rod Size : 4 or 5 mm Round
Output w/4mm Rod : 3.8 lbs. (1.7 kilos) per hour
Output w/5mm Rod : 5 lbs. (2.3 kilos) per hour
Material Range : PE, PP, PVC
Welding Range : 40 mil to 2″ wall thickness
Operating Voltage : 230VAC, single phase
Power Consumption : 3150W, 13.6 Amps @ 230VAC
Packaging : Sturdy molded case w/foam insert

The Demtech Pro-Wedge XL

The PRO-Wedge XL, Model 500-0100XL/A Wedge Welder, manufactured by DEMTECH Services, Inc., is the new standard of the industry wedge welder for production welding HDPE geomembrane seams. Drawing from many years of experience in the plastic welding industry, we’ve designed features and functions into its design to satisfy the needs of the most demanding welding technicians on the most demanding job sites. Here are just a few of the many exclusive features that make the PRO-Wedge XL the heavy duty welder of choice for thick and/or textured PE materials:
 

Pro-Wedge XL Features

All common spare parts are completely interchangeable with a Wedge-it Series 2000 welder including the following:
  • Wedge Assembly
  • Gears & Sprockets
  • Shafts and Bearings
  • Nip Rollers, Chains
  • Contour Roller Assemblies
  • Temperature Controller
  • Motor Control Board
  • Solid State Relay
  • Speed Readout
Pro-Wedge XL product photo
Technical Specifications
Model Number : 500-0100XL/A
Weight (welder only) : 52 lbs. (23.5 kilos)
Shipping Weight : 66 lbs. (30 kilos)
Dimensions (welder only) : 16″x11″x12″ (40.6 x 28 x 30 cm)
Material Range : HDPE, LLDPE
Welding Range : 40-120 mil (1.0-3.0mm)
Operating Voltage : 110-250 VAC (Auto Switching)
Power Consumption : 1400W, 6-13 Amps
Packaging : Sturdy molded case w/foam insert

The Pro-Wedge VM-20

The low cost, lightweight wedge welder that does it all! It is the top choice of installers worldwide for welding everything from thin PVC to geotextiles to thick HDPE geomembranes and everything in-between.

Pro-Wedge VM20 Features

  • Lightweight and high speed for thin and flexible materials such as PVC and geotextiles.
  • Heavy duty and high torque for the thickest smooth or textured HDPE.
  • Easy to load & operate. Longer loading time and less initial “burn-out” when welding thin materials.
  • Weld different material thickness’ such as 40, 60, and 80 mil without changing set-up adjustments.
  • Sheet overlap guides and track attachment available for high speed in-house fabrication.
  • Welds reinforced polypropylene up to 32 feet per minute!
  • Simple, push-button speed and temperature controls.

Available options

  • FK-100 Fabrication kit with travel plate and sheet lap guides for in-house fabrication.
  • RF-100 Outrigger attachment for loose and sandy sub-grades.
  • Raised rear travel roller and skid plate attachment.
  • Wide front (tube style) travel roller, 4″ diameter, or single rollers.
  • 3 inch wide wedge and nip roller upgrade for wide seams on reinforced products.
Pro-Wedge VM-20 product photo.
Technical Specifications
Model Numbers : VM20/A, VM20/3/A
Unit Weight : Only 27 lbs. (12.25 kg.)
Shipping Weight : 45 lbs. (20 kg.)
Voltage : 120 or 240 VAC, 50/60 Hz
Wattage : 1800 watts
Amperage : 15A @ 120V / 7.5A @ 240V
Temp. Range : Ambient 860° F (450° C)
Weld Width : 1.25″ to 3″ (31.75 to 80 mm) split or solid
Weld Type : Overlap, Prayer, and other custom welds.
Travel Speed : 0-70 ft./min. (0-21.2 meters/min.)


Sebagai kontraktor pemasangan geomembrane HDPE, kami hanya akan menggunakan mesin terbaik dan operator yang terlatih guna menghasilkan mutu sambungan yang sempurna. Segara hubungi kami untuk pemasangan geomembrane di proyek anda.
 
  1. JODI
jodi_prmd@yahoo.com
0812 826 114 66
BB pin: 7F AB 24 OE

2. OCCY
occy_lee@yahoo.com
0857 77 52 77 50
0812 1991 69 53
BB pin: 7D 7C E8 57

3. RUDY
rudy_prmd@yahoo.com
0816 877 518
0813 8189 7820

BB pin: 24 DEF 685

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